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100KW High Efficiency Switch Welder video

100KW High Efficiency Switch Welder

The high-efficiency switch welder (all-in-one machine) is mainly composed of full-bridge rectifier, filter, modular power module (consisting of high-power IGBT and other power devices), secondary rectifier circuit, inverter circuit (consisting of MOS pipe), load and other components.

Description

High-efficiency switch welder (all-in-one machine) -100 KW

The high-efficiency switch welder (all-in-one machine) is mainly composed of full-bridge rectifier, filter, modular power module (consisting of high-power IGBT and other power devices), secondary rectifier circuit, inverter circuit (consisting of MOS pipe), load and other components.

Features:

1 Simple circuit and flexible installation

2 Complete protection and easy maintenance

3 Small harmonic interference, no pollution to the power grid

4 High efficiency, power saving and less cooling water

5 Less welding spatter, good welding quality

High Efficiency

Comparing to traditional solid state welder, save power for 15%-25%.

Less Area Covered

Saving 60% area than traditional solid state welder.

Easy installation

Comparing to the 5-7 days for traditional solid state welder installation, high efficiency switch welder installation is 1 day.

Less installation cost

For example 100kw solid state welder, the traditional welder installation cost is around USD800(purchasing cable, nozzles, cable bridge and brackets), moreover, welder room or elevated platform is necessary, all the cost will be about USD800-1600.

Welding Quality

Benefitted from PWM precise control voltage and three level of filtering, the voltage output is stable, ripple coefficient is 50% lower than solid state welder. The welding quality is obviously better than traditional solid state welder. 

Equipment parameters

Indicator / model

HESW-1-100

Rated output power

100KW

Rated DC voltage

230V

Rated DC current

500A

Output frequency

400KHZ

Overall efficiency

>90%

Ripple factor

<1%

Number of modules

2 pairs

Switch welder machine size

1950*950*1680mm

Air conditioning

Haier company

Power distribution capacity

100KVA

Power factor

≥0.96

Supply voltage

360-440V / 50/60HZ 6% linearity

Incoming line rated current

200A

Incoming cable

70 mm²

Working pressure

0.25-0.3Mpa

Operating water flow

>25 m³/h

Cooling capacity

>30,000 Kcal/h

Distilled water

Intake water <35 ℃

Shape of water-water exchanger

1200*800*1250mm

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