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    s.malek@anahita-gmbh.de

 
ZSHC:Your Professional Induction Heating Equipment manufacturers!
 

ZSHC Mechanical & Electrical Equipment Co., Ltd. was established in 2009, covering 20,000 square meters, with more than 100 employees. It has developed into a comprehensive enterprise integrating R&D, production, sales and service.

Quality Control

Professional Technical R&D team.Perfect quality control system.Perfect Equipment Accessories Purchasing System

Rich Experience

We have obtained ISO 9001:2008 certificate and CE certificate. Established long-term cooperative relationships with a number of steel groups.

24H Online Service

Our company has sufficient spare parts inventory and experienced technical after-sales personnel in China, able to respond quickly, and provide 7 x 24 hours full response service.

Global Shipping

Our products are exported to India, Thailand, Indonesia, Albania, Uzbekistan, Syria, Vietnam, Greece, Nepal and Many other countries and Areas.

 

 

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    Actually, the Pipe Induction Heating Equipment main cabinet is a power supply which is an AC-DC-AC converter. 1 Rectifier circuit AC to DC .2 Inverter Section: IF circuit board,Inverter circuit the

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  • Super Audio Frequency Steel Bar Heating Equipment
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    Product Name: Induction Heating Equipment This Induction Heating Equipment is one of our main product, totally developed and produced by ZSHC Company. The Induction Heating Equipment can be used to

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  • IGBT Metal Bar Induction Heating Machine
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    Product Name: Induction Heating Equipment This Induction Heating Equipment is one of our main product, totally developed and produced by ZSHC Company. The Induction Heating Equipment can be used to

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  • Steel Bar Heating Equipment
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  • Stainless Steel Pipe Welding Equipment
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    Product Name: Stainless Steel Pipe Welding Equipment Stainless Steel Pipe Welding Equipment Composition The main cabinet of stainless steel pipe welding equipment contains three-phase full-controlled

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  • Induction Heating Equipment
    Induction Heating Equipment

    Product Name: Induction Heating Equipment This Induction Heating Equipment is one of our main product, totally developed and produced by ZSHC Company. The Induction Heating Equipment can be used to

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  • Super Audio Heating Machine
    Super Audio Heating Machine

    Product Name: Super Audio Heating Machine The Super Audio Heating Machine is specially used to do the steel bar heating. The Super Audio Heating Machine is one of the main products of our company.

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  • Wire Heating Equipment
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    Product Name: Wire Heating Equipment GCYP series solid-state super-audio equipment adopts the modern power electric device IGBT (insulate-gate bipolar transistor) module as the key device of

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    Induction Heating Equipment

    By using the principle of electromagnetic induction KGPS series M.F diathermy equipment can heating metal work pieces wholly or partly to desired temperature, so that the inside and outside are

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What is Induction Heating Equipment

 

Induction heating equipment is fully developed and produced by ZSHC Company. Mainly used for heating steel bars, steel rods and steel wires. Induction heating equipment uses modern power electronic devices IGBT modules as the key components of the inverter. Its control system consists of a rectifier circuit, a power adjustment circuit, a protection circuit and a control circuit, advanced frequency tracking and constant-angle inverter triggering, and an optimized IGBT drive protection circuit. Induction heating equipment has the advantages of high efficiency, simple and reliable circuits, and easy debugging and operation. It not only improves the production process of manufacturing enterprises, but also significantly improves the energy saving effect.

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Advantages of the Induction Heating Equipment

 

 

1. It adopts Siemens IGBT power devices and unique inverter technology, 100% load duration design, 24-hour operation under maximum power, high reliability guarantee.

2. The automatic control type can adjust heating time, heating power, holding time, holding power and cooling time, greatly improving the quality of heating products and heating repeatability, and simplifying the operation technology of workers.

3. It is light in weight, small in size and simple in installation. It can be completed in a few minutes by connecting 380V three-phase power supply, water inlet and outlet.

4. It covers a small area and is easy to operate. It can be learned in a few minutes.

5. Especially safe, the output voltage is lower than 36V to avoid high voltage electric shock hazard.

6. The heating efficiency is as high as 90%, and the energy consumption is only 20% - 30% of the high frequency of the old electronic tube. In the standby state, it hardly needs electricity and can work continuously for 24 hours.

7. The inductor can be disassembled and replaced freely and quickly. The ultra fast heating greatly reduces the oxidation deformation of the work-piece.

8. The latest environmental protection products, which replace the heating of oxygen, acetylene, coal and other dangerous goods, are safer and safer without open fire.

9. The equipment has perfect automatic protection functions of over-current, over-voltage, over temperature, water shortage and lack of phase, and is equipped with fault self diagnosis alarm system.

10. The equipment has the control function of constant current and constant power, which greatly optimizes the metal heating process, realizes efficient and rapid heating, and gives full play to the superior performance of the product.

 

 

 

Induction heating equipment composition

 

 

The main cabinet of the induction heating equipment contains a three-phase fully controlled bridge, filter control, DC power and filter to complete AC and DC functions, and IGBT inverter.

The capacitor cabinet is composed of oscillating capacitors and induction coils.

IGBT uses high-quality products from Germany's SIEMENS.

The oscillation capacitor is a domestic brand product of Guilin Jiuyang Capacitor Factory.

The induction coil is made of copper tubes.

The function of the inverter is to convert DC power into high-frequency AC power and send it to the load through the oscillation circuit.

 

 

 

 

 

 

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Application of Induction Heating Equipment:

A. Heating (hot forging, hot charging and smelting)

With the help of punch press, forging machine or other equipment, hot forging aims to process work-pieces with certain temperature (different materials need different temperatures) into other shapes by forging press, which are used for hot extrusion of watch case, watch, handle, Die accessories, kitchen and tableware, art products, standard parts, fasteners, manufacturing machinery parts, bronze locks, rivets, steel pins and pins.

2. Hot fittings refer to the connection of different metals or metals and nonmetals by heating based on the principle of thermal expansion or melting, such as embedded welding of copper core of computer radiator with aluminum plate and loudspeaker web, composite of steel and plastic pipe, sealing of aluminum foil (toothpaste skin), sealing of motor rotor and tubular electric heating element.

3. Smelting mainly uses high temperature to melt metal into liquid, which is mainly suitable for smelting iron, steel, copper, aluminum, zinc and various precious metals.

B. Heat treatment (surface hardening)

Mainly through the heat treatment of the work-piece to change the rigidity of metal materials. Detailed application instructions are as follows:

1. Quenching is used for all kinds of hardware and tools, such as pliers, spanners, hammers, axes, screw tools and cutting (orchard cutting).

2. Quenching, used for all kinds of automobile and motorcycle accessories, such as crankshaft, connecting rod, piston pin, sprocket, aluminum wheel, valve, rock arm shaft, half drive shaft, small shaft and fork.

3. All kinds of electric tools, such as gears and shafts.

4. Quenching of machine tools, such as lathe deck and guide rail.

5. Quenching of various metal parts and processing parts, such as shaft, gear (sprocket), cam, chuck and fixture, etc.

6. Hardware mold quenching, such as small size mold, mold accessories and mold bore.

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C. Welding (brazing, silver welding and brazing)

It is mainly melted by heating the solder to a certain temperature to connect two kinds of metals of the same material or different materials.

1. Welding of all kinds of hardware tools, such as diamond tools, abrasive tools, drilling tools, alloy saw blades, carbide tools, milling cutters, reamers, planning tools and solid center drills. 2. Welding of all kinds of hardware and machinery accessories: silver welding and brazing of the same or different kinds of metals, such as hardware toilet and kitchen supplies, refrigeration copper accessories, lamp decoration accessories, precision mold accessories, hardware handle, egg beater, alloy steel and steel, steel and copper, and copper and copper.

3. Compound pot bottom welding is mainly suitable for round, square and other irregular flat bottom brazing. It is also suitable for flat welding of other metals.

4. The welding of electric hot water kettle heating plate mainly refers to the brazing welding of stainless steel plate base, aluminum plate and various forms of tubular electric heating elements.

D. Annealing (tempering and modulation)

1. Annealing of various stainless steel products, such as stainless steel basin, annealing extrusion can, annealing hem, annealing sink, stainless steel pipe, tableware and cup.

2. Annealing various other metal work-pieces, such as golf head, club, copper pipe lock, hardware, copper accessories, kitchen knife handle, blade, aluminum plate, aluminum plate, aluminum barrel, aluminum radiator and various aluminum products.

 

 

 

 

 

Our Service

 

 

1.In The Straight Seam Welding Equipment Industry more than forty years.

1) We have obtained ISO9001:2008 Certificate and the CE certificate.

2) Very experienced on Induction Welding and the Heating Treatment.

3) Established Long-term Cooperation with many Steel Groups in domestic and overseas.

4)A number of invention patents

 

2.Strong technical team to provide you with professional services

1)Professional Technical R&D team.

2)Perfect quality control system

3) Perfect Equipment Accessories Purchasing System

 

3.Customized design and production to meet different production needs

1) Auto Welding Crafts.

2) Mature temperature controlling system.

3) PLC Controlling System.

 

4.Big after-sales service team.

1)The warranty period is 12 months from the date of installation and commissioning of the equipment.

2) Free Spare Parts during Full Warranty Period

3) Long-term spare parts support and technical services.

 

 

 

 

 

 
How to cooperate with us?
 
01/

After the signing of the contract, the buyer's technical specifications will be compiled, and the technical specifications will be perfected, supplemented and refined accordingly, so that the technical specifications will become the actual implementation technical documents, which will be executed after the buyer's approval, and the technical agreement will be used as an annex to the equipment order contract.

02/

Within the shortest time after the signing of the technical agreement, our company will submit to the buyer a list of standards for the design, manufacture, assembly, installation, commissioning, acceptance, testing, operation and maintenance of the contracted equipment for confirmation.

03/

 Provide the buyer with the drawings and information stipulated in the contract in time.

04/

For the complete set of equipment purchased by the buyer in connection with the contract, our company takes the initiative to meet the technical conditions and information of the equipment interface requirements.

05/

The quality problems arising in the process of equipment manufacturing shall be notified to the buyer without concealment.

06/

Manufacturing of products, experimental testing of materials and products shall be carried out in accordance with relevant standards, and routine project inspection shall be carried out conscientiously.

07/

factory acceptance. Debugging and testing the equipment before leaving the factory according to the contract and technical standards to ensure that the products are fully qualified.

08/

After the equipment arrives at the site, our company will send experienced engineers to the site to guide installation, commissioning, operation and so on, and on-site technical guidance and training for the buyer's operators to ensure the normal and safe use of equipment by the buyer.

 

 

 

 

 

 

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Our Factory:

The company has offices, technology department, purchasing department, sales department, foreign trade department, after-sales service center, production workshop, assembly workshop, commissioning workshop, inspection workshop, finished product workshop, etc. The organization structure is complete and closely linked, which ensures the company's sustainable and healthy development. The technical department specializes in the development of technology, provides technical guidance for after-sales, provides a strong impetus for the company's development in technology, ensures the maintenance of equipment and relieves customers' worries. Debugging and inspection workshop, inspection refined to the surface treatment of each screw and casing.

 

 

 

 

 

 

FAQ
 

Q: How to install the equipment after I buy it?

A: Our engineer will go to your local factory to install the equipment and teach the operator to run it until he can learn it.

Q: Will you provide spare parts after I buy your equipment?

A: Yes,once you buy our equipment,we will give some certain spare parts matching the equipment you bought.Also we will provide the complete set of technical documents.

Q: What about the warranty?

A: All our equipment comes with a one-year warranty, and during the warranty period, we provide long-term technical service and spare parts support.

Q: ZSHC company’s main products are:

A: Solid-state high-frequency welding machine, high-efficiency switch welding machine, automatic palletizer, automatic strapping machine, automatic baling machine, etc.

Q: Our packaging

A: We use sturdy wooden boxes to pack the machines, which is much better than common export standard packaging. Sturdy packaging provides good protection for the machine and ensures that all users receive the goods intact. Hundreds of export business prove that our packaging materials and packaging methods are good and can achieve the purpose we need.

Q: Our Certificate:

A: Our company has obtained CE certification and ISO 9001 quality management system certification. Three new inventions and patents in high frequency welding

Q: Which countries are your products exported to?

A: Our products are exported to India, Thailand, Indonesia, Albania, Uzbekistan, Syria, Vietnam, Greece, Nepal and Many other countries and Areas.

Q: What are the factors affecting induction heating equipment?

A: Heating rate is affected by several factors such as current intensity, current frequency, electrical resistance of work-piece, and specific heat of work-piece.

Q: How do you control induction heating?

A: Induction heating coil can be controlled by single phase sinusoidal pulse width modulation (SPWM) digital signal processor (DSP)-based inverter.

Q: What materials can be used for induction heating?

A: Induction heating is a precise, repeatable, non-contact method for heating electrically-conductive materials like brass, aluminum, copper or steel or semiconducting materials like silicon carbide.

Q: What are the advantages of induction heating equipment?

A: Improved process efficiency. Localized, constant and precise heating. Temperature control. Energy saving. Possibility of integration into production lines. Best quality and yield/performance. Pollution free, fast and secure technology. Improved working environment.

Q: Is induction heating radiation?

A: Induction heated products are not relying on convection and radiation for the delivery of heat to the product surface. Instead, heat is generated in the surface of the product by the flow of current. The heat from the product surface is then transferred through the product with thermal conduction.

Q: What is induction heating?

A: Induction heating is used in processes where temperatures are as low as 212 degrees Fahrenheit and as high as 5,432 degrees Fahrenheit. The process occurs when a material that has electrically conductive properties is set in an alternating magnetic field. As a rapid and non-contact form of heating, the current is induced directly into the part being heated.

Q: What role does the induction heating coil play in the process?

A: The induction heating coil, also called the inductor, is one of the most important pieces of equipment needed for induction heating. It's custom designed to give your application the proper heating pattern and temperature as well as maximize the efficiency of the load matching system. Finally, the inductor maintains these processes while simultaneously allowing ease of loading and unloading.

Q: What is the use of IGBT in induction heating?

A: Induction heating solutions using IGBT switches are an ideal choice as they deliver heat directly to the heating vessels.

Q: What is the main advantage of IGBT?

A: The main advantage of IGBT over SCR is its self-com-mutating capability i.e. it has a capability of being turned-on or turned-off at will by use of some form of low power (either voltage or current controlled) signal into a third (gate or base) terminal.

 

 

Welcome to buy or wholesale high quality induction heating equipment made in China here from professional induction heating equipment manufacturers and suppliers in China. For customized service, contact our factory.

Super Audio Heating Machine, Wire Heating Equipment, ultrasonic induction equipment

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